It
is a proven fact that defects contribute to reduced production
availability, safety and environmental incidents and poor quality product.
Just look at how many maintenance work orders are written every
year. This is just on the
maintenance side of the equation. Studies
have shown that for every dollar spent on maintenance repair, production
losses are between 2 and 14 time that amount.
Defect elimination is the key to a safe and productive plant.
For this reason, PRG has teamed up with The Manufacturing Game and the
makers of the acclaimed PROACT® Root Cause Analysis Methodology to
deliver a workshop geared towards the identification and elimination of
the most costly plant defects.
The
Manufacturing Game was developed as part of a benchmarking study at the
DuPont Corporation. It was
designed to demonstrate the business need for improved reliability and the
removal of costly defects. Many
seminars simply talk about the need for improvement in our plant assets.
This unique simulation allows the participant to truly experience
the need for improved plant operations through defect elimination.
Once this need is recognized, participants are immediately assigned
to action teams to begin removing defects at their facilities.
With
the addition of the RCI PROACT® Root Cause Analysis approach, Action
Teams are then provided with tools to help them determine the true root
causes of these recurring problems. They
will learn how to collect data critical for the analysis process and to
use that data in the proven Logic Tree analysis process.
These tools coupled with the motivation of the newly formed action
teams create a winning formula for defect elimination and improved plant
reliability.
Just
consider the high cost of these defects.
Our client’s experience suggests that a typical defect can cost
as little as $25,000 to over a $1,000,000 per year.
Many of these issues can be resolved in 90 days or less with
minimal monetary outlay (usually less that $5,000).
Join
companies like BP, ExxonMobil, DuPont, Michelin, Rio Tinto, PEMEX, Eastman
Chemical and many others.
View
the Workshop Agenda
Let
us develop a custom ROI summary for your unique site and situation.
Simply fill out the form below to receive detailed information
about this exciting new offer.